Background

With rocket growing manufacturing cost and ever reducing buyer price, the apparel industry has been suffering for the toughest challenge of maintaining profitability. At this point of time apparel manufacturers are die-heartedly looking for every possible option to remain profitable. When the price is not your hand, you can definitely reduce your cost to increase profitability. ‘Lean Manufacturing Process’ could be the most important vehicle to remain ahead of others in this era of tough competition.

‘Lean Manufacturing Process’ a well-established tool proven in many other manufacturing sectors is yet to find an easy entry to the apparel industry. But there are clear distinctive examples of success in some factories in Bangladesh.

Introduction

The course is to share how a factory has successfully overcome major challenges in the route to increasing productivity using ‘Lean Manufacturing Process’. There are proven steps which are crystal clear and distinctive to the leaders like the trainer of the program.

Some of the Major Contents:

Module 1: Introduction to Lean

• History of lean & basics of lean
• Principle of lean
• Fourteen Principles of Lean thinking

Module 2: 5S- Workplace Organization

• Workplace Organization through 5S and Implementing methodology of 5s
• 5S Audit

Module 3: WASTE

• VA/ NVA
• 3M
• Waste in Process, Identification and Elimination of Waste

Module 4 : Value Stream Mapping

• Introduction
• Preparing to Map the Current state

Module 5: Kaizen  & Teamwork

• Kaizan & Kaizen Breakthrough methodology

Module 6: Lean Production System: TAKT-FLOW- PULL, Lean Line / Productions and Cellular Manufacture

• Lean Production System
• JIT- JIDOKA, House of Lean
• Lean Line/ production Concept

Module 7: Basic Problem Solving Approach

• RCA
• 5-Why method, Check Sheets, Pareto, FBA/ C&E
• Mistake proofing (poka yoke)

WHO CAN ATTEND

• Textile and Garment company owners and management
• Professionals working in Production/IE/Planning department of clothing Industries
• Merchandisers working in T&C and support companies.
• Persons wiling to get job in ‘Lean Manufacturing’ and other departments of clothing industries
• Fresh graduates & Students perusing higher degrees in T&C related subjects

METHODOLOGY

PowerPoint Presentation, Exercise, Question and Answer session.

BOARDING

Course materials and food will be provided by Textile Today.
Certificates will be awarded to participants at the end of workshop.

Participants:

Owner, Director, GM, Managers, Executives, Students.

Methodology

PowerPoint Presentation, Exercise, Question and Answer session.

Boarding

Course materials and food will be provided by Textile Today.
Certificates will be awarded to participants at the end of training.